Wednesday 15 October 2014

Yamaha YZF R125 clutch removal







Other posts of interest 





How the clutch works on a YZF R125






clutch removal - inspection - replacement


Yamaha YZF R125 clutch removal - inspection - replacement

undo all cover bolts and pull free from engine cases

Yamaha YZF R125 clutch removal - inspection - replacement

Yamaha YZF R125 clutch removal - inspection - replacement

Yamaha YZF R125 clutch removal - inspection - replacement


undo slowly and say four turns each bolt in turn to slowly release spring tension on all four bolts and clutch .

Yamaha YZF R125 clutch removal - inspection - replacement

Yamaha YZF R125 clutch removal - inspection - replacement

Yamaha YZF R125 clutch removal - inspection - replacement

remove top cover to expose drive plates and metal spacers 

Yamaha YZF R125 clutch removal - inspection - replacement

Yamaha YZF R125 clutch removal - inspection - replacement

Yamaha YZF R125 clutch removal - inspection - replacement

Yamaha YZF R125 clutch removal - inspection - replacement

make sure you note order of removal off all plates 

Yamaha YZF R125 clutch removal - inspection - replacement

Yamaha YZF R125 clutch removal - inspection - replacement

Yamaha YZF R125 clutch removal - inspection - replacement

flatten lock washer to expose nut for removal of clutch basket 

Yamaha YZF R125 clutch removal - inspection - replacement

a good impact gun with remove nut easy 

Yamaha YZF R125 clutch removal - inspection - replacement

Yamaha YZF R125 clutch removal - inspection - replacement

Yamaha YZF R125 clutch removal - inspection - replacement

Yamaha YZF R125 clutch removal - inspection - replacement

Yamaha YZF R125 clutch removal - inspection - replacement

make sure you do not removal of all parts in order including any washers 

Yamaha YZF R125 clutch removal - inspection - replacement

Yamaha YZF R125 clutch removal - inspection - replacement

Yamaha YZF R125 clutch removal

Beware of this ball bearing for the clutch actuator pin 

Yamaha YZF R125 clutch removal





Yamaha YZF R125 clutch removal - inspection - replacement


See this entire process in video below










see more Yamaha YZF R125 blog posts 



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